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MachineHealth introduces a comprehensive solution for real-time monitoring and analysis of various types of manufacturing equipment, including but not limited to CNC machines, injection molding machines, robotic assembly systems, generators, packaging lines, industrial ovens, metal presses, and conveyance systems. Our platform excels in collecting data directly from PLCs/CNCs and other machinery involved in part production, ensuring a broad applicability across multiple industries and manufacturing processes.
By harnessing the power of the MachineHealth system, manufacturers gain access to critical data points such as operational parameters, machine performance metrics, environmental conditions, and equipment status directly from the machines' control units. This data is meticulously gathered using advanced protocols such as Profinet, MQTT, CANBus, Modbus, OPC UA or our specialized Control Unit drivers, facilitating seamless communication between the client and the machinery.
MachineHealth's sophisticated analytics engine leverages artificial intelligence to offer predictions on the remaining useful life of machinery and its components, enabling proactive maintenance and reducing downtime. Our system not only identifies anomalies and predicts potential errors in product manufacturing processes but also suggests optimizations for enhancing overall equipment effectiveness (OEE), thereby improving production efficiency and quality.
Furthermore, for equipment not directly compatible with MachineHealth's data collection methods, our TIA Integrator product steps in to bridge the gap. By monitoring digital and analog inputs, as well as digital outputs, TIA Integrator allows MachineHealth to extend its monitoring and analysis capabilities, ensuring that no machine is left behind. This ensures that our clients can achieve optimal production outcomes by monitoring a wide array of parameters, from operational efficiency to predictive maintenance needs.
Designed with flexibility in mind, MachineHealth can be tailored to meet the specific needs of various machines and sensors, making it an adaptable solution for any manufacturing setting. Whether you're aiming to optimize a single machine or an entire production line, MachineHealth provides the insights and control necessary to elevate your manufacturing operations to the next level.
TIA STREAM enables the users to transfer data from data sources to the related destinations, TIA PLATFORM modules and/or different destinations.
TIA MONITORING is a module that enables predictive maintenance using the condition monitoring method used in machine maintenance.
TIA DASHBOARD is a data visualization module developed with the involvement of real users.
