TIA MachineHealth

MachineHealth offers a comprehensive solution for real-time monitoring and analysis of various manufacturing equipment, including but not limited to CNC machines, injection molding machines, robotic assembly systems, generators, packaging lines, industrial ovens, metal presses, and conveyor systems. Our platform excels at collecting data directly from PLCs/CNCs and other machines involved in part production, providing broad applicability across multiple industries and manufacturing processes.

Manufacturers leveraging the power of the MachineHealth system can access critical data points such as operational parameters, machine performance metrics, environmental conditions, and equipment status directly from the control units of the machines. This data is meticulously collected using advanced protocols such as Profinet, MQTT, CANBus, Modbus, OPC UA, or our custom Control Unit drivers, facilitating seamless communication between the customer and the machine.

MachineHealth's sophisticated analytics engine provides proactive maintenance and reduces downtime by leveraging artificial intelligence to offer predictions about the remaining useful life of machines and their components. Our system not only detects anomalies and anticipates potential errors in product manufacturing processes, but also suggests optimizations to increase overall equipment effectiveness (OEE), thereby enhancing production efficiency and quality. Additionally, for equipment that is not directly compatible with MachineHealth's data collection methods, our TIA Integrator product steps in to fill the gap. TIA Integrator allows MachineHealth to extend its monitoring and analysis capabilities by monitoring digital and analog inputs as well as digital outputs, ensuring that no machine is left behind. This enables our customers to achieve optimal production results by monitoring a wide range of parameters, from operational efficiency to predictive maintenance needs.

Designed with flexibility in mind, MachineHealth can be adapted to meet the specific needs of various machines and sensors, making it an adaptable solution for any type of manufacturing environment. Whether you aim to optimize a single machine or an entire production line, MachineHealth provides the necessary insights and control to take your manufacturing operations to the next level.